What problems is Redzone solving and how is that benefiting you?
On January 19, 2026, the PBI-Gordon Third Street Plant successfully launched the Redzone Productivity Module, an AI-native manufacturing platform designed to increase output, improve productivity, and reduce total manufacturing costs.
Redzone provides real-time visibility into line and product performance by measuring and tracking key metrics across the plant. Through intuitive dashboards and reporting, frontline teams and plant leaders gain immediate access to performance data, enabling faster decision-making and a clearer understanding of top losses. Built-in lean tools support collaboration and problem-solving directly on the floor.
In the two months following launch, the Third Street team has actively embraced Redzone’s continuous improvement capabilities. With coaching support from our Redzone coach, Tom, the team has conducted numerous 5-Why analyses and facilitated two Kaizen events focused on addressing key production losses. As a result, the plant has achieved a 41% reduction in downtime and a 25% increase in Overall Equipment Effectiveness (OEE). The results are due to the engagement from our hourly owners, team leads, and Supervisors to continue to drive improvement and use the system to it’s potential.
Next steps include deploying Redzone’s Quality Compliance module in the coming months, while continuing to build on the team’s growing knowledge and application of Continuous Improvement tools. Review collected by and hosted on G2.com.