Qualitygram is a powerful mobile & web-based problem-solving and quality management tool designed to help manufacturing teams rapidly identify, log, and resolve problems directly from the shop floor. Developed by Orca Lean, Qualitygram enables frontline personnel to capture issues—complete with photos, videos, part numbers, barcodes—in real time, and engage cross-functional teams instantly for fast resolution . Key Features & Capabilities ✅ Instant Issue Capture & Collaboration Operators can use their smartphones to raise issues on the spot—tag relevant teams, attach media, and chat within the app. This replaces emails and fragmented messages with fast, structured communication. ✅ Centralized Tracking & Live Reporting Qualitygram's web dashboard provides clear visibility into live issues, status updates, root causes, corrective actions, and resolution timelines. Ideal for effective Gemba walks and streamlined meetings. ✅ AI-Enhanced Insights (Optional Module) Tap into optional LLM and NLP-powered analysis to query data via chat, extract common causes, and build a growing knowledge library—preserving critical know-how as employees retire. ✅ Structured Problem-Solving Workflow Qualitygram supports PDCA root-cause methodologies, linking issues to metrics. Typical problem resolution takes 0–30 days for basic issues, 30–60 days for intermediate, and over 90 for complex ones. ✅ Support for Product Launches & Preventive Control Handles 3–5× more issues during new product or process introductions by engaging teams quickly and managing problems to closure. ✅ Deployment & Access Available as mobile apps (Android/iOS) and secure web access, with role-based permissions across multiple plant sites. Business & Operational Benefits 👉🏻 Reduce Time-to-Resolution - Accelerate problem-solving cycles to boost KPIs for quality, productivity, efficiency, and delivery. 👉🏻 Build Knowledge Over Time - Catalog lessons learned, CAPAs, and root causes for reuse in future launches and prevention. 👉🏻 Enhance Team Discipline & Culture - Notifications, live tracking, and accountability help establish a culture of continuous improvement. 👉🏻 Improve Meeting Productivity - Quickly navigate issues during daily reviews using the dashboard’s clear drill-down and reporting tools. 👉🏻 Preserve Tribal Knowledge - AI-assisted insights help retain expert know-how from retiring employees and new process onboarding. 💡 Ideal For Plant and quality leaders (Quality Assurance, Production, Maintenance, EHS) in automotive, aerospace, electronics, medical device, and high-mix manufacturing. Especially useful during product launches or complex operations that demand quicker root-cause resolution and tighter cross-functional coordination.