Opcenter MOM
Opcenter is Siemens’ unified and harmonized manufacturing operations management (MOM) solutions portfolio, enabling digital transformation of manufacturing. The portfolio encompasses integrated MOM capabilities including advanced planning and scheduling, manufacturing execution, quality management, manufacturing intelligence and performance, and research, development and laboratory management. With benchmark technologies and more industry-specific capabilities, Opcenter is also easy to deploy, configure, extend and integrate with other systems across the value chain, including product lifecycle management (PLM), enterprise resource planning (ERP) and shop floor automation solutions. Opcenter MES Manufacturing execution systems (MES) orchestrate complete visibility, control and optimization of manufacturing operations to build final products that accurately reflect design, engineering and process data. Opcenter MES serves as a leading MOM solution, combining innovative technology with strategic methodologies. Key components include: • Comprehensive integration: Opcenter unifies the entire production process, enabling seamless collaboration from planning and scheduling through execution and monitoring • Low-code development environment: Utilizing the Mendix Low-code platform, Opcenter empowers organizations to rapidly develop custom applications tailored to their unique operational needs • Cost-effective database options: Supporting open-source databases such as PostgreSQL reduces the licensing costs traditionally associated with proprietary systems • Automation for efficiency: Opcenter automates routine processes, such as software upgrades and installations, leading to minimal downtime • Containerization and modularization: Opcenter supports containerization, promoting efficient resource management and enabling manufacturers to scale their operations without major system overhauls • Real-time data and analytics: With real-time insights into production, manufacturers can identify inefficiencies and optimize workflows Cloud deployment options are available, including on Amazon Web Services (AWS), with the cloud-native Opcenter X solution also available for small and medium businesses (SMBs). Opcenter RD&L Opcenter Research, Development and Laboratory (RD&L) is a unified R&D platform that accelerates product innovation by integrating specification management, formulation, laboratory operations and quality control into a single source of truth. It replaces siloed tools with a configurable environment that ensures traceability, compliance and seamless handover from lab to full-scale production—critical for today’s shorter lifecycles, stricter regulations and demand for sustainable, personalized products. Key capabilities: • Single source of truth: A central, versioned repository for materials, recipes and utilities that drives consistent data across ERP, MES and LIMS • Innovation playground: A formulation digital twin for real-time simulation, cost and compliance checks—cutting physical trials and focusing on top variants • Built-in LIMS: Standardized lab workflows, sample management and reporting for R&D and QA/QC across process and discrete industries • 360° documentation & supplier collaboration: Secure digital notebooks, audit trails and direct supplier updates keep project data searchable, reusable and accurate With Opcenter RD&L, manufacturers turn ideas into compliant, high-quality products faster by unifying knowledge, automating processes and strengthening cross-site collaboration. Opcenter APS Advanced Planning and Scheduling (APS) software automatically generates optimized production plans by accounting for real-world constraints—machine capacity, material availability and delivery deadlines—to maximize throughput and ensure on-time delivery. Siemens’ APS solutions layer in real-time data, scenario simulations and digital twins, giving manufacturers the agility and visibility needed to perform reliably even amid disruptions. Key benefits: • Synchronize demand and supply to minimize bottlenecks • Leverage predictive analytics for dependable delivery commitments • Use “what-if” modeling to anticipate and adapt to change • Align planning with shop-floor execution via real-time updates • Deploy modular, scalable components for rapid ROI and continuous improvement By weaving planning and execution together, APS ensures efficient resource use, reliable performance and a foundation for ongoing operational excellence. Opcenter Intelligence Manufacturing Intelligence connects, organizes and aggregates manufacturing data from disparate company sources into cohesive, intelligent and contextualized information to gain immediate and actionable insights. The information includes process data combined with business information, operations data and key performance indicators (KPIs) that affect manufacturing. Manufacturing Intelligence gives the user a big-picture perspective of the information in the context of Manufacturing Operations, providing tools to create web-based dashboards and report accessible from everywhere, enabling self-service data exploration and allowing spot trends and other data relationships. Opcenter Intra Plant Logistics Maintain inventory accuracy and ensure material flow with intralogistics capabilities, inventory management and JIT technology. Access real-time inventory: Track materials down to the single-carrier level across all production points—automated feeders, assembly stations, dispensers and coating lines—to know exactly what you have and where it is. Smart JIT replenishment and eKanban: Forecast material needs from the production schedule, then trigger just-in-time deliveries based on cost and changeover rules. Automatically monitor container consumption and waste, set Kanban thresholds for storage and pick points, and eliminate excess buffer stock. Special-material and warehouse orchestration: Identify and manage expiration- or moisture-sensitive inventory with automated alarms and process stops. Streamline inbound goods registration, commissioning, kitting and picking via handhelds and visual task queues. Material transport management: Track and trace every move, guide manual or AGV fleets for timely pick-ups and drop-offs and ensure on-deadline deliveries.
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