Zometric SPC Software Reviews & Product Details

Zometric In-Process Quality & SPC gives quality teams real-time statistical process control across every product, every parameter and every plant. Catch process drift in seconds, not at end of shift: live control charts, instant alerts the moment a Nelson rule fires, and capability analysis recalculated on current data instead of stale reports. Live in 120+ plants worldwide, capturing over 8 million data points daily. Capture: meet your data where it already lives * Native PLC and IIoT integration with Allen-Bradley, Rockwell, Siemens, Beckhoff, Cognex, Delta and AutomationDirect, plus OPC-UA and MQTT * Operator-friendly manual entry on tablets with multi-sample subgroups, validation and offline sync * Bulk historical import, and edge connectors that retrofit legacy machines without replacing your automation stack Detect: the right signals, not the noise * Variable charts: I-MR, Xbar-R, Xbar-S, IMR-R/S, CUSUM, EWMA * Attribute charts: P, NP, U, C and Laney P with variable subgroup sizes * All eight Nelson rules, each toggleable per chart, with granular alert routing by product, process and parameter to the right supervisor, engineer or quality lead by email or SMS Act: capability and corrective action in a closed loop * Cp, Cpk, Pp, Ppk, Cpm, Z.bench, sigma within and overall, PPM expected vs observed, all validated against AIAG standards * Non-normal handling with Anderson-Darling, Shapiro-Wilk, Box-Cox and Johnson, plus the capability six-pack for new product introductions * Every violation logged with assigned cause, corrective action and follow-up Customer-measured outcomes include 18 to 30 percent scrap and rework reduction in year one, INR 1.62M annual give-away reclaimed on a single SKU, IATF audit-ready Cp/Cpk delivered in 30 days, and 38 percent faster defect detection on SMT lines. Compliance built in, not bolted on: 21 CFR Part 11 electronic records and signatures, IATF 16949 aligned, ISO 13485 ready, EU GMP and MHRA supported, AIAG SPC and MSA manuals. Deploy cloud, hybrid or on-premise, and migrate between models as operations evolve. Most cloud deployments are live within 30 days. Trusted by quality teams at Tata Autocomp Systems, CEAT, Tata Power Solar, Relaxo, Lucas TVS, Endurance Technologies and more.