Zometric Reviews & Product Details

Zometric is a Manufacturing Digitalization & Intelligence Platform that helps factories replace paper- and Excel-based operations with real-time, AI-driven intelligence. Fifteen integrated modules share one common data backbone, so manufacturers can start with a single module and expand at their own pace. Every new module compounds the value of the rest. Core modules include: Statistical AI (statistics with plain-language AI interpretation) In-Process Quality Intelligence & SPC (live control charts, capability analysis, instant deviation alerts) Continuous Process Verification & APQR Gauge Management & MSA Inspection Continuous Improvement Maintenance Management (CMMS) Production Management with automated OEE Inventory Management DOE Live Dashboards Data Extractor Zometric Thread (end-to-end traceability & genealogy) Zometric Edge (IIoT), including retrofit devices that digitize legacy machines Vision AI Edge inspection Real-time data is captured from machines, PLCs, sensors and databases. AI-driven insights accelerate root-cause analysis, hypothesis testing and decision-making. Customers report results such as 90% PPM reduction and 40% downtime reduction, all without replacing existing equipment. Zometric is trusted by manufacturers including Tata Autocomp Systems, CEAT, Tata Power Solar, Relaxo, Tata Chemicals, Lucas TVS, Endurance Technologies and Vedanta, across automotive, pharmaceuticals & medical devices, specialty chemicals, food & beverage, electronics and energy. Enterprise-ready by design: 21 CFR Part 11 compliant; supports IATF 16949 and ISO 13485 compliance programs Audit-ready electronic records, role-based access and full time-stamped audit trails Architecture aligned with the ISA-95 Purdue Model Seamless SAP/Oracle ERP & MES integration via APIs Multi-plant, multi-country operations with 100+ languages Deployable in cloud, hybrid or on-premise environments Browser-based, works on any PC, tablet or phone with nothing to install By implementing Zometric, manufacturers reduce scrap and rework, reclaim margins from overproduction, pass audits with minimal preparation, and detect process drifts in real time. Tailored dashboards empower every role, from factory heads to quality, maintenance and production managers. Free pilot configurable in 2–3 weeks with your real factory data.