High variability in production leads to production planning not being effective enough. All common solutions are based on a simulation, an assumption of future events. This leads to disruptions in daily operations and requires many manual interventions. In the companies we examined, this method results in only 70%-80% effective working time utilization.
Additionally, this method leads to high production planning and control costs in production.
Companies affected by this problem therefore need a completely different approach. It must be a solution that can dynamically, easily, and autonomously adapt to all conditions of daily operations. Furthermore, it must be able to consider all the skills of individual employees, optimally utilize all available resources, and take delivery dates into account.
IPOsystem was specifically developed for these requirements, a fully automatic decision system of the ADS class (Autonomous decision making System). It is already in use in 70 factories from various industries and increases the productivity of companies in real operation by 15-25% after one year of implementation.
IPOsystem operates in real-time and follows a completely different production philosophy. We will show you how you can eliminate production planning processes with our help and keep your production capacities always in an optimal state. Furthermore, you will see how we can relieve you from daily operations to improve your production processes, counteract the shortage of skilled workers, and make targeted investment decisions based on real data.
Our solution is suitable for companies affected by this problem, with at least 30 production employees and an ERP or WMS.
Regardless of the manufacturer.
The return on investment occurs one to two years after the implementation of IPOsystem.