Zometric Production Management Reviews & Product Details

Zometric Production Management answers the question every plant meeting starts with: are you running to plan, and if not, why exactly? It replaces manual production logs and end-of-shift reconstructions with automated, real-time visibility into every line. Automated capture, real OEE: * Machine cycle data captured automatically via Zometric Edge, including legacy machines through retrofit devices. No manual logging, no data gaps, no end-of-shift reconciliation between paper and reality * Real-time OEE with Availability, Performance and Quality calculated live. Drill down from plant to shift to machine and back up, with the same number and the same definition at every level Downtime that actually gets fixed: * Automatic downtime detection from machine data, with operators attributing causes on tablets * Alerts route in real time to maintenance and supervisors, so recurring losses surface before they become normalised. One customer cut downtime 40 percent without replacing a single machine Plan versus reality: * Job scheduling and planning across machines, tracked against plan with variance alerts as they happen. The schedule on the screen matches the schedule on the floor * Shift and operator tracking links output, quality and downtime to specific shifts and operators. Accountability becomes a data structure, not a confrontation Analytics for improvement: * Throughput trends, cycle-time analysis and line-balancing insights. The continuous improvement team starts with the data they used to spend the first week of every project collecting Aligned with ISO 22400 manufacturing KPI definitions, IATF 16949, ISO 9001 and ISA 95 architecture. Scales from a single line to multi-plant enterprises with consolidated corporate views. Browser-based on any PC, tablet or phone. Free pilot configurable in 2 to 3 weeks with your real factory data.