Realtime data and output information across the plant

What I like best is how Redzone’s Compliance Module has completely modernized our quality processes, making our data collection proactive rather than reactive. The platform is incredibly intuitive, meaning our new hires no longer have to sift through massive stacks of paper to find the few forms that apply to their specific product—they only see the digital checks relevant to their line. I also highly value the real-time visibility into spec limits. Seeing failures instantly allows our team to take immediate action rather than waiting for next-day investigations. Furthermore, the Redzone Chat feature has been a game-changer for communication; our quality techs and operators are far more diligent, using the chat to instantly communicate alerts, share photos, and escalate issues right from the floor. All of these streamlined features have combined to help drive a 20% OEE uplift for our facility.

Our previous CMMS system, M2, wasn’t really meeting our needs. One of the biggest things I like about Redzone is that it has made maintenance much more visible and better connected to the rest of our operation. Our maintenance technicians find it much easier to create work orders, consume parts from inventory, complete PMs, and keep track of what still needs to be done. Since implementing Redzone, we’ve also seen 27% fewer overdue PMs, which has made a noticeable difference in how we manage maintenance day to day. We’ve also seen a big improvement in collaboration between Maintenance and Operations. Operators can report issues directly, attach pictures or videos, and give the maintenance team much better information before they even get to the equipment. Another major improvement has been how we identify problems. With Senses, we’re catching abnormalities much earlier instead of waiting for a breakdown to happen, and that has really helped us move from a reactive approach to a more proactive maintenance culture. We also use Centerline alerts and warnings to spot potential issues and help prioritize PMs before they turn into bigger problems. Overall, Redzone has brought Maintenance and Operations much closer together. It feels less like a traditional CMMS and more like a tool that gives the entire plant visibility into what’s happening, so we can act before problems turn into downtime.