CJ
Operations Manager
Manufacturing
Mid-Market (51-1000 emp.)
"Champion AI Gives Operations Managers More Time on the Shop Floor"
5/5
What do you like best about Redzone?

The biggest impact for us has been the improvement in OEE. In just five months, we moved from 59.2% to 72.7% OEE, which was a huge achievement for our site.

We started with the Productivity module, and one of the first things we noticed was how it brought our frontline operators into the conversation. Before Redzone, operators didn’t always feel like they had a voice or a clear way to share their ideas. It was also hard to objectively tell whether we’d had a good shift or a bad one. Redzone gave everyone visibility into performance, along with a practical way to respond and improve.

Two features have made an especially big difference for us: Huddles and the Fishbone problem-solving tool. Huddles help us review key shift metrics throughout the day and make adjustments before it’s too late. Rather than waiting until the end of the shift to realize we missed our targets, we can spot issues early and course-correct in real time.

The Fishbone tool has completely changed how we approach problem-solving. For example, we knew our PET line was struggling, with more than 2.5 hours of downtime per day, but we needed to understand why. Using Redzone data, we organized a cross-functional problem-solving event and identified two main root causes, each with a clear action plan.

I’ll admit we were a little skeptical at first, and our Redzone Coach had to push us to really trust the data and use the tool consistently. But once we saw the results firsthand, we were convinced. We now run monthly problem-solving events across every area of the plant. Review collected by and hosted on G2.com.

What do you dislike about Redzone?

I’m still in the process of deploying Redzone, so I haven’t run into any yellow flags yet. Having the coach on-site has been a big help, especially while we’re getting everything set up. Review collected by and hosted on G2.com.

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