Balancing job queues across sheet metal fabrication, machining, and assembly lines leaves no room for raw material lag. We run custom jobs through four distinct stages, laser, press brake, CNC, powder coat, final assembly, and before ianaiERP the only way to know where a work order actually sat was walking the floor and asking a lead. Now WIP tracking is tied directly to the routing, so I can pull up any job and see exactly which operation it's at, which machine it's queued behind, and when it will realistically hit the powder coating booth or the assembly bench. That matters for Lean scheduling. If a batch of brackets is sitting at deburr and the coating line has a gap, I move it. If a machining center is backed up, I know before the assembly cell goes idle waiting on parts. Delivery commitments stop being a guess. The data is current because operators clock in and out of operations at the workstation, not at the end of shift. No more chasing supervisors for status. Review collected by and hosted on G2.com.
Modifying an active work order mid-production is rigid when the job has multiple sub-BOMs spanning different departments. Customer changes a concept design after the metal is already machined, and re-sequencing the downstream routing steps takes too many manual transactions. I want to push one change through the parent assembly and have the sub-BOM operations reflow automatically. Instead I'm touching each sub-level, re-dating operation sequences, and manually rebuilding the floor schedule. On simple jobs it's fine. On complex single source assemblies it costs me time I don't have. Review collected by and hosted on G2.com.