Retrofitting CNC Machines Without a PLC or OPC UA

1 review

Novo AI GmbH helps manufacturing companies get more transparency from the machines they already use. Many factories still work with older or mixed machine parks where production data is difficult to access. Novo AI supports these companies by connecting existing machines with external sensors and the WatchMen platform, without requiring direct PLC or SPS access. The service covers the setup of retrofit sensors, machine monitoring, live dashboards, OEE tracking, downtime analysis, idle time detection, microstop visibility, and production reporting. Where useful, Novo AI can also connect machine data with ERP, MES or BDE systems. Novo AI is especially relevant for production teams that want to understand where time is being lost, which machines are underused, and where processes do not match the plan. Instead of starting with a large digitalization project, companies can begin with a practical pilot and build transparency step by step. The goal is simple: make real machine data visible so production managers, operations teams and management can make better decisions on the shop floor.

Watchmen - Industrial AI Plattform

0 reviews

Novo AI WatchMen helps manufacturing companies understand what is really happening on their shop floor. The platform connects existing machines with external AI sensors and turns machine signals into clear production data. This allows teams to see when machines are producing, standing still, running idle, or losing time through short interruptions and microstops. WatchMen is especially useful for manufacturers with older or mixed machine parks, where direct PLC or SPS access is difficult, expensive, or not available. Instead of replacing machines or starting a large MES project, companies can start by making their current equipment measurable. The platform shows live machine status, OEE, availability, performance, cycle times, order progress, downtime reasons, machine comparisons, historical reports and shopfloor dashboards. Optional integrations with ERP, MES or BDE systems can connect machine data with production orders and planning data. Novo AI WatchMen helps production managers, operations teams and manufacturing leaders reduce guesswork, identify hidden losses and make better decisions based on real machine data.