Osync is machine monitoring and productivity analytics software for
manufacturers who run CNC equipment. It connects directly to the machines on
your floor, shows what each one is actually doing in real time, and turns that
into the numbers you need to find and recover lost capacity.
Most shops run partly blind. They know what they produced last week but not
where the hours went — which machine sat idle, for how long, or why. Osync
makes that visible: live status for every machine, downtime broken out by
reason, runtime and Productivity by machine and by shift, and
alerts when a machine goes down or idles longer than it should. (Productivity
is Osync's run-time measure of how much of a machine's available time it spent
actually running.)
CONNECTS TO THE MACHINES YOU ALREADY OWN
Osync reads machine data natively over MTConnect and FANUC FOCAS, so it works
across a mixed fleet regardless of who built the machine. For equipment with no
controller worth querying — older CNCs, saws, molders, presses, dust collectors, etc.
— the Osense Productivity sensor can monitor anything with 3-phase power and reports
run/idle/off state along with Productivity from electrical load alone, with no controller, network port
or CNC required.
MAINTENANCE ON RUNTIME, NOT THE CALENDAR
PM Manager schedules preventative maintenance by actual machine hours pulled
from the controller rather than by date. A spindle that ran 1,800 hours last
quarter gets serviced before one that ran 400, even if both were last serviced
the same day.
BUILT BY A MACHINE MANUFACTURER
Osync is developed by C.R. Onsrud, an American CNC machinery builder founded in
1976. That means the software was designed by people who build the machines it
monitors, and there is one company accountable when the data and the machine
disagree — rather than a software vendor and a machine builder pointing at each
other.
PRICED PER MACHINE, NOT PER PERSON
$125 per machine per month (Standard) or $150 (Plus), with unlimited viewer
licenses on every plan — everyone from the plant manager to the operator can
see the dashboard at no additional cost. An Enterprise tier adds a local API
for ERP and MES integration.
Manufacturers running C.R. Onsrud machines get additional capabilities the open
protocols cannot expose, including Machine Replay — when there is an issue lets us skip all the "what happened" diagnostic steps and jump straight to the "how to fix" resolution steps by allowing technicians to scrub back through the exact seconds leading up to a
crash or alarm. Additionally features like Cloud Scheduler allow transfer of programs and scheduling of programs for machines to happen in a centralized location - offering assurance of what will be run for each machine.
