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Retrofitting CNC Machines Without a PLC or OPC UA

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(1)5.0/5

Novo AI GmbH helps manufacturing companies get more transparency from the machines they already use. Many factories still work with older or mixed machine parks where production data is difficult to access. Novo AI supports these companies by connecting existing machines with external sensors and the WatchMen platform, without requiring direct PLC or SPS access. The service covers the setup of retrofit sensors, machine monitoring, live dashboards, OEE tracking, downtime analysis, idle time detection, microstop visibility, and production reporting. Where useful, Novo AI can also connect machine data with ERP, MES or BDE systems. Novo AI is especially relevant for production teams that want to understand where time is being lost, which machines are underused, and where processes do not match the plan. Instead of starting with a large digitalization project, companies can begin with a practical pilot and build transparency step by step. The goal is simple: make real machine data visible so production managers, operations teams and management can make better decisions on the shop floor.

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