IoTFlows is an AI-powered manufacturing intelligence platform that gives manufacturers real-time visibility into machine performance, production output, and operational efficiency. The platform combines plug-and-play IoT hardware - including SenseAi vibration and acoustics sensors, SenseAi Embedded industrial-grade monitors, and BeamTracker LIDAR-based production counters, with a cloud-based analytics dashboard to help factories reduce downtime, improve OEE, and make data-driven decisions.
SenseAi uses artificial intelligence to continuously analyze vibration and acoustic signatures from industrial equipment, automatically detecting machine states, identifying anomalies, and classifying downtime, without requiring PLC integration, wiring, or IT infrastructure changes. The magnetic-mount hardware attaches to machines in minutes and connects via built-in 4G/LTE cellular or Wi-Fi, delivering immediate insights with zero disruption to existing operations.
The IoTFlows platform unifies machine monitoring, production tracking, downtime root cause analysis, automated alerting, operator collaboration, and advanced reporting into a single dashboard accessible from any device. Manufacturers use IoTFlows to track OEE, monitor part counts and cycle times, analyze downtime Pareto charts, set shift-based production goals, and manage operations across multiple facilities, all from one place.
Trusted by over 100 industrial customers including Delta Air Lines, the U.S. Navy, Siemens, Tesla, Parker Hannifin, Stanley Black & Decker, Textron, and Allegion, IoTFlows delivers an average 35% reduction in downtime with typical ROI payback in under three months.