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Haltless

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Haltless is an industrial predictive maintenance platform designed for manufacturing and automation assets. Connecting natively via OPC UA and Modbus TCP, it streams operational telemetry directly from PLCs, CNC controllers, drives, and sensors without requiring cloud lock-in or hardware retrofits. The platform continuously analyzes high-frequency vibration, electrical load, and thermal patterns against baseline operational behavior. Automated diagnostics isolate mechanical and electrical failure signatures, such as bearing wear, misalignment, and cavitation, before equipment faults trigger emergency line stoppages. Haltless delivers Remaining Useful Life (RUL) estimates and feeds real-time machine health scores directly into existing CMMS and EAM workflows. Engineered for edge gateway and on-premises deployment, it operates securely across air-gapped industrial networks (Purdue Model Levels 1 to 3).

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